Stanley #77 dowel machine gets a workout - Printable Version +- Woodnet Forums (https://forums.woodnet.net) +-- Thread: Stanley #77 dowel machine gets a workout (/showthread.php?tid=7279094) |
Stanley #77 dowel machine gets a workout - JimReed@Tallahassee - 05-06-2016 I was cruising home from a donut run last week when I spied two porch rockers on the curb. This is when it pays to live CLOSE to a high roller neighborhood. I dumped the groceries and sped back for my prize. When I returned I met my neighbor who had TWO MORE!!! The ample cargo area of my Navigator would hold only two at a time so I had to make two trips. WooHoo! There are three more in very good condition. This one had a back post failure at the rocker joint. This is a common chair problem that I have fixed for over 50 years on a variety of chairs. Now that I have upgraded my tools, I was able to use the EXACT tools necessary. First I drilled out the post. Guess what--forstner bits do not like tough end grain. Two separate bits smoked so I turned to my handy spade bit. (C'mon--it IS a hand tool. I used my hands.) At least the forstners made a nice cup to start. Here is an out of sequence shot the broken post. I trimmed it before drilling. I found a scrap hickory board and figured it would make a good dowel. Then I ripped it to 3/4 square. The dowel machine choked. This hickory was really tough. That is when I reached for my #65 chamfer shave and broke down the corners a bit. The six inch x 5/8 dowel cranked out quickly, but not without a little sweat. Did I mention how hard the hickory is? I cut the dowel and stuck it in the hole. The spade bit wallowed out the hole a bit so I used a strip of tee shirt to tighten up the fit. So now it is glued and waiting for trimming. I need about 1 inch to fit in the rocker. Once I reattach the rocker, I will begin to patch-glue the back cane and remove the seat cane. My plan is to replace the seat with exterior plywood and top it with a nice outdoor seat cushion. The chairs will get cleaned and repainted. My daughter has a covered porch that is waiting for them. Thank you neighbors, who throw out stuff. And thank you, Stanley, for all of your useful old tools. Re: Stanley #77 dowel machine gets a workout - JimBelair - 05-06-2016 Good to see this nice old tool put to use. I wish I had one! Re: Stanley #77 dowel machine gets a workout - DCarr10760 - 05-06-2016 Very cool! I've never seen one of those in use before. Thanks! DavidC Re: Stanley #77 dowel machine gets a workout - Window Guy - 05-07-2016 DCarr10760 said: Mr neither, Thanks for Sharing ! Steve |