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RE: Another box project? - Bill Holt - 08-22-2022

Hello? Hello?  Anyone home?

Bandit, R U ok?  You stopped showing us progress on the box.


RE: Another box project? - bandit571 - 08-22-2022

Lid is out of the clamps..
[attachment=43890]
Box laid on top of the lid, centered up side to side...and the back edge trimmed down...THEN I could clean things up a bit..
[attachment=43891]
And see how it looks..
[attachment=43892]
Normally on a box, I can just put both the lid and the box into the bench vise, to install the hinges....not this time, so...
[attachment=43893]
Set them on a flat surface, center the lid, and a pair of clamps to keep things still...long enough to take this over to the bench..
[attachment=43894]
That big front lip does have a use.....Then lay out for a few pilot holes..
[attachment=43895]
And a cordless drill to drill the pilot holes..
[attachment=43896]
I hear that Goodell Pratt Co.  sold a good one....toolsmith model.   Then install the TINY screws..
[attachment=43897]
Leave the 2 clamps on..and lay out for a latch, box can just sit on the bench, now..
[attachment=43898]
And, how it looks with things all closed up...
[attachment=43899]
You actually have to press down on the lid, to get the latch to release....

Stay tuned..


RE: Another box project? - bandit571 - 08-22-2022

Needed the lid opened..
[attachment=43900]
So I can get a few parts cut to size...for a tray, and a handle to lift the tray out of the box...Tray work, next..
[attachment=43901]
Edges jointed so they all match...then a few tools..
[attachment=43902]
To do a bit of lay out work...then a saw..
[attachment=43903]
Then a few chisels..
[attachment=43904]
Pins..then...
[attachment=43905]
Then a dry fit...or 2
[attachment=43906]

Next day...repeat for the other 2 corners...
[attachment=43907]
Handle will sit in dados, so..
[attachment=43908]
Lay them out...handsaw the dado walls...sharp chisel the clean them out...dry fit..
[attachment=43909]
Waiting on the handle to be shaped, before things can get glued up...

Stay tuned..


RE: Another box project? - bandit571 - 08-22-2022

In the mean time...got out the can of Witch's Brew Stain...
[attachment=43910]
And under the lid...
[attachment=43911]
Front..
[attachment=43912]
And back...
[attachment=43913]
And let this "air out" a few days...while I work on the handle for the tray...

Needed a hole drilled...first off...
[attachment=43914]
Drill is a Millers Falls No. 1950 Buck Rogers.   Needed the hole for this..
[attachment=43915]
First off, I am no Scroll saw "Artist"  and rarely ever use one..but..
[attachment=43916]
Will clean this up, after a few clamps get used...
[attachment=43917]

Those clamps came off this morning...and now a plywood bottom is getting glued on...after I had sized the panel...
[attachment=43918]
So...waiting on glue to dry, today....I think that will about catch things up.....

Spent most of Saturday and Sunday....garage sales and tool rehabs...teaser?
[attachment=43919]
E.C. Stearns & Co.   Tenon auger, adjustable, 1/4" to 1-1/4"....$15.....will post about the rest of the "treasures" later....Boss has errands she wants done...NOW!

Stay tuned


RE: Another box project? - stav - 08-22-2022

The box is looking really nice.

What is that fancy tool you are teasing?


RE: Another box project? - bandit571 - 08-22-2022

Ever want to cut a round tenon....like for a chair's leg?   Now you can..
[attachment=43920]


RE: Another box project? - stav - 08-23-2022

I have wanted to do that.  Nice find on that.


RE: Another box project? - bandit571 - 08-25-2022

These clamps came off...
[attachment=43937]
Sides cleaned up..
[attachment=43938]
Needed a way to set the tray in, but NOT resting on the bottom of the box...
[attachment=43939]
Cut four dowels..3/8" x 3" long, one into each corner with a bead of glue...test for fit..
[attachment=43940]


Have since stained the insides of the box, and given the tray a coat of stain, as well..
[attachment=43941]
And...added a chain to the lid...
[attachment=43942]
Had to crimp the connection to the box...to allow the tray to get past...
[attachment=43943]
And, added handles to the ends...
[attachment=43944]
Everyone asks what will go into this box......well...
[attachment=43945]
How about all the tools and hardware I use to build these small boxes.....

Right now...waiting on a coat of Clear Gloss Poly drying on the outside of the box, and the underside of the lid...to finish drying..then see IF it will need a second coat..

Stay tuned...
Winkgrin


RE: Another box project? - bandit571 - 08-26-2022

Decided one coat of clear gloss poly will be enough.....have rubbed that down a bit....so...here we go..
Front view..
[attachment=43962]
Lid is unlatched, open it..
[attachment=43963]
There is a tray inside...
[attachment=43964]
Almost enough room for a second tray?   Lift the tray out, set it to show off the corner details..
[attachment=43965]

May not be some people's favourite style ( "London Pattern")...but, works for a tray like this..

End view?
[attachment=43966]
This thing can get heavy, so....I was also trying to wrap the grain around...like from this, to..
[attachment=43967]
This....then on around the the other end...
[attachment=43968]
Then around to the front.

Thinking about adding a label, somewhere:  "Tool Chest, Box making, Tools, Supplies"

Thanks for looking in!
Winkgrin
Winkgrin


RE: Another box project? - bandit571 - 08-29-2022

Next up?   Well, for right now....tool sharpening.  Putting the toys away.

There IS one plank I could use for something...7/8" x 6" x 59" in Maple...and rather plain, grain-wise, too.....will be 3 weeks before I can re-supply the wood pile.

Trying to learn to set up a drill sharpening jig for my grinder.....first try last night didn't work out too well..
[attachment=43984]
And that IS the grinder's "fine" wheel....the same wheel I use , when I sharpen these bits by hand....
[attachment=43985]