Need some help with routing a bullnose on a deck railing
#13
Is it feasible to remove the rails? If so then a window stool cutter is perfect to make the handrails. Each edge is passed thru a router table or better yet  a shaper. The profile is exactly the same as an interior handrail.
Don't try this method with a handheld router, the cutter is too large. I do this in two passes per side.
mike
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#14
Yeah with the rails mounted you'll have a time trying to route the bottom of the rail, but if he just wants hand comfort, all you need is the top portion.
Worst thing they can do is cook ya and eat ya

GW
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